Introduction

Honeywell recently launched the Versatilis™ transmitter to monitor rotating equipment like pumps, motors, compressors, fans, blowers, and gearboxes. This device provides key insights into equipment performance, significantly improving uptime and reliability.

Reducing Downtime and Maintenance Costs

Unexpected downtime and high maintenance costs hinder industrial operations. According to McKinsey, predictive maintenance services in manufacturing could add $290 million to $530 million in economic value by 2030. Simplifying installation, enhancing interoperability and cybersecurity, and reducing wireless infrastructure costs are crucial for effective predictive maintenance solutions.

Key Features of Versatilis™ Transmitter

The Versatilis™ transmitter uses a low-power, long-range LoRaWAN® protocol. Its low power consumption and easy installation allow large-scale deployment with minimal capital and operational expenses. Bluetooth wireless connectivity enables easy configuration through a mobile app.

Advanced Monitoring Capabilities

The Versatilis™ transmitter predicts anomalies in rotating equipment by measuring vibration, surface temperature, and acoustic signals. These measurements also apply to monitoring heat exchanger reliability and substation reliability.

Integration with Honeywell Systems

The Versatilis™ transmitter seamlessly integrates with Honeywell's Experion® HS and other SCADA or asset management platforms. When paired with Honeywell's analytics software, this technology predicts equipment failures like imbalance, misalignment, and bearing issues, reducing unexpected downtime.

Conclusion

Achal Nath, Senior Director of Product Management at Honeywell Process Control, emphasizes that real-time equipment condition monitoring is crucial for predictive maintenance in industrial facilities. Integrating the Versatilis™ transmitter into operations allows companies to optimize the performance of rotating equipment through data-driven feedback on equipment health.